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Insul-Fab offers a wide range of cutting and fabrication techniques, from traditional die cutting to state-of-the-art laser cutting, waterjet cutting and CNC machining and routing. In addition, we have expanded into three-dimensional part forming and molding, a capability which allows us to manufacture parts with enhanced form, fit and function.

Each year, Insul-Fab makes significant capital investments in our production technologies to enhance our custom plastics machining capabilities, speed, precision, and quality.

But a fabricator is more than just equipment. Part design, prototyping, and production begin with our experienced team of engineers who design AutoCAD, Solidworks, and Master-Cam software.

Read more about our most common insulation fabrication capabilities below, or feel free to call or contact us to inquire about some of our unique capabilities, such as forming and techniques.

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  • In-house tooling manufacture and maintenance ensures built-in precision throughout the part's lifecycle.
  • Wide variety of presses and cutting equipment for optimum yield and efficiency.
  • ISO 9001 and AS 9100 Quality system maintains process control and completed part verification.
Insulation Fabrication Capabilities - Custom Plastics Machining Capabilities

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Die Cutting and Roll Slitting

Die cutting with steel rule and engraved rotary dies produces tight tolerance parts from foam, plastics, fiberglass, rubber, foils and adhesives.

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Water Jet and Laser Cutting

Controlled by CNC interface, water jet and laser cutting are ideal methods for cutting a variety of materials without the need for tooling.

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Vacuum Thermoforming & Molding

Vacuum thermoforming and molding uses heat, vacuum draw and compression to form thermoplastics and polyolefin foams into custom, three dimensional profiles.

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CNC Router Cutting and Machining

CNC router cutting and machining is a fast, accurate method for trimming plastics, metals, and other rigid materials.

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Adhesive Manufacturing & Laminating

In addition to supplying a full line of adhesives from 3M, Adchem and other leading manufacturers, Insul-Fab manufactures its own line of general purpose adhesives.

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Finishing Services

Whether sewing, scoring, folding, tape placement or kitting, Insul-Fab provides a variety of finishing services to make customer parts ready for production line installation.

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Radio Frequency and Heat Sealing

Radio Frequency Sealing and Heat Sealing are efficient methods of welding certain thin polymer films and nonwovens to create a strong bond capable of leak-proof seals.

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or call us at 214.956.0055

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